Intshayelelo kwitekhnoloji ye-nonwovens

Itekhnoloji yeNonwovens ingasetyenziselwa ukuvelisa uluhlu olubanzi lweemveliso ukuhlangabezana nenani elikhulayo lezicelo zokuphela.
Kukho ubungqina bokuba eyona ndlela yakuqala yokujika iintsinga zibe ilaphu yayikukufeketha, okwasebenzisa ukwakheka kweflake loboya ukubopha ngokuqinileyo iintsinga kunye. Obunye ubugcisa bokuvelisa obusetyenziswa kumashishini anamhlanje angengowoluki busekelwe kule ndlela yamandulo yokwenza amalaphu, ngoxa ezinye ziyimveliso yobugcisa bale mihla obuphuhliswe ukuze basebenze ngezinto ezenziwe ngabantu. Imvelaphi yeshishini lale mihla le-nonwovens ayicacanga, kodwa ngokutsho kweNonwovens Institute eRaleigh, kuMntla Carolina, igama elithi “nonwovens” laqala ukusetyenziswa ngowe-1942, xa iintambo zemisonto zazidityaniswa kusetyenziswa izinto zokuncamathelisa ukwenza amalaphu.
Kumashumi eminyaka ukusukela oko lathi layilwa eli gama, ukuveliswa kwezinto ezintsha kuye kwavela kuluhlu lwetekhnoloji edidayo esetyenziselwa ukwenza iimveliso ezinje ngokucoca, iimoto, ezonyango, ucoceko, i-geotextiles, amalaphu ezolimo, umgangatho kunye nempahla, ukukhankanya ezimbalwa. Apha, i-Textile World ibonelela ngolwazi kwezinye zeetekhnoloji zamva nje ezifumanekayo kwi-nonwovens kunye nabavelisi bemveliso.
Umvelisi weenkqubo zaseJamani zobunjineli ezingezizo ezilukiweyo iDiloGroup ibonelela ngenkqubo yokuvelisa ezongezelelweyo eyodwa ebizwa ngokuba yi-3D-Lofter, eyathi yaboniswa ekuqaleni njengeprototype kwi-ITMA 2019. Ngokusisiseko, inkqubo isebenzisa indlela eyahlukileyo yokutya kweribhoni esebenza ngokufanayo kumshicileli wedijithali. Iteyiphu ifakwe kwisixhobo sokwenza iwebhu ye-aerodynamic, evumela iintsinga ezongezelelweyo ukuba zibekwe ngendlela emithathu-dimensional kwiindawo ezithile kwinaliti emcaba evakalelweyo. Iifibers ezongeziweyo zinokubekwa ukuze zigweme iindawo ezincinci kwaye zenze amanqaku oxinzelelo, ukuguqula ukuthungwa, ukwakha iintaba okanye ukugcwalisa iintlambo kwisiseko sewebhu, kunye nokuvumela ukudala imibala enemibala okanye imodeli kwiwebhu ephumela. UDilo uxela ukuba obu bugcisa bunokonga ukuya kuthi ga kwi-30% yobunzima befayibha bubonke kuba kusetyenziswa iintsinga ezifunekayo kuphela emva kokwenza inaliti emcaba efanayo. Iwebhu enesiphumo inokuxinana kwaye idityaniswe kusetyenziswa i-needlepunching kunye/okanye i-thermal fusion. Izicelo ziquka iinxalenye ezibunjiweyo zenaliti zangaphakathi zeemoto, i-upholstery kunye noomatrasi, iimpahla kunye nezihlangu, kunye nomgangatho owenziwe ngemibala.
I-DiloGroup ikwabonelela ngetekhnoloji ye-IsoFeed yekhadi elinye lokutyisa - inkqubo ye-aerodynamic eneyunithi ezininzi ezizimeleyo ze-33mm zewebhu ezifumaneka kuwo wonke ububanzi bokusebenza bamakhadi. Ezi zixhobo zivumela iwebhu okanye i-fiber strip ukuba ifakwe kwicala lokuhamba, into eyimfuneko ukuchasana notshintsho kumgangatho wewebhu. Ngokutsho kweDilo, i-IsoFeed inokuvelisa i-mesh mats isebenzisa oomatshini bamakhadi, ukwandisa ixabiso le-CV malunga ne-40%. Ezinye izibonelelo ze-IsoFeed zibandakanya ukonga kwi-fiber intake xa kuthelekiswa nokutya okuqhelekileyo kunye nokutya kwe-IsoFeed kubunzima obuncinci obufanayo; iwebhu yephepha iphucuka ngokubonakalayo kwaye iba yinto efanayo. Iimathi ezenziwe ngeteknoloji ye-IsoFeed zifanelekile ukondla kumatshini wamakhadi, kwiiyunithi zokwenza i-airfoil okanye zingasetyenziselwa ngokuthe ngqo kwiinkqubo ze-needling okanye i-thermal bonding.
Inkampani yaseJamani i-Oerlikon Noncloths ibonelela ngetekhnoloji ebanzi yokuveliswa kwee-nonwovens eziveliswe yi-melt extrusion, i-spunbond kunye ne-airlaid. Kwiimveliso ze-melt extrusion, i-Oerlikon inikezela ngezixhobo ezihlukeneyo kunye nezixhobo ezimbini okanye iiplagi kunye ne-play options phakathi kweenkqubo zokubumba ezinyukayo kunye nezisezantsi (ezifana neenkqubo ze-spunbond) zokuveliswa kweemveliso ezinemiqobo yomqobo okanye ulwelo. iileya. I-Oerlikon Noncloths ithi itekhnoloji yayo ye-airlaid ikulungele kakuhle ukuveliswa kwee-nonwovens ezenziwe kwi-cellulosic okanye i-cellulosic fibers. Le nkqubo ikwavumela ukuxutywa okulinganayo kwezinto ezahlukeneyo ekrwada kwaye inomdla wokulungiswa kokusingqongileyo.
Imveliso entsha ye-Oerlikon Nonwovens yiProcter & Gamble's (P&G) enelungelo elilodwa lomenzi weteknoloji ye-PHANTOM. I-Teknoweb Materials, ucoceko lwe-Oerlikon kunye neqabane lokusula, unelayisensi eyodwa evela kwi-P&G yokuhambisa ubuchwepheshe kwihlabathi liphela. Iphuhliswe yi-P&G ye-hybrid nonwovens, i-Phantom idibanisa i-airlaid kunye ne-spin-coating technologies ukuvelisa ii-wipes ezimanzi nezomileyo. Ngokutsho kwe-Oerlikon Non Wovens, ezi nkqubo zimbini zidityanisiwe zibe yinyathelo elinye elidibanisa iifiber ze-cellulosic, iifibers ezinde ezibandakanya umqhaphu, kunye ne-fiber powders enokwenziwa ngumntu. I-Hydroweaving ithetha ukuba akukho mfuneko yokomisa imathiriyeli engalukwanga, nto leyo ekhokelela kukongiwa kweendleko. Inkqubo inokwenziwa ngokwezifiso ukwenza izinto ezinqwenelekayo zemveliso, kubandakanya ukuthamba, amandla, ukufunxa ubumdaka kunye nokufunxa ulwelo. Itekhnoloji ye-Phantom ifanelekile kwimveliso yokucima okumanzi kwaye ingasetyenziselwa kwiimveliso ezinondoqo wokufunxa, njengama-diapers.
I-ANDRITZ Nonwovens ese-Austria ithi amandla ayo angundoqo akwimveliso yee-nonwovens ezomileyo nezimanzi, i-spunbond, i-spunlace, i-needlepunched nonwovens, kuquka ukuguqula kunye ne-calendering.
I-ANDRITZ ibonelela ngobugcisa bokuvelisa ii-nonwovens ezikwaziyo ukubola kokusingqongileyo, kuquka i-Wetlace™ kunye ne-Wetlace CP spunlace lines. Umgca wemveliso unako ukucubungula i-pulp yomthi, i-fiber cellulose egayiweyo, i-rayon, i-cotton, i-hemp, i-bamboo kunye ne-flax ngaphandle kokusebenzisa naziphi na izongezo zekhemikhali. Inkampani ibonelela ngovavanyo oluzinikeleyo kwiziko layo lokuGqwesa eMontbonneau, eFransi, elisandula ukuhlaziya inkqubo yesicelo seselulosi entsha yokwenziwa kwamakhadi e-cellulose wipes.
Itekhnoloji yamva nje ka-ANDRITZ kwi-biodegradable wiper nonwovens bubuchwephesha be-neXline Wetlace CP. Olu lutsha ludibanisa iiteknoloji ezimbini zokubumba (i-on-line eyomileyo kunye ne-wet lay) kunye ne-hydrobonding. Ngokutsho kwenkampani, iintsinga zendalo ezifana ne-viscose okanye i-cellulose zinokuphinda zisetyenziswe kwakhona ukuze zivelise i-biodegradable carded cellulose wipes ezisebenza kakhulu kwaye zinendleko.
Ukufunyanwa kwamva nje kweLaroche Sas yaseFransi yongeza ubugcisa bokulungisa ifayibha eyomileyo kwipotfoliyo yemveliso ye-ANDRITZ, kuquka ukuvulwa, ukudibanisa, ukudosa, ukubeka umoya, ukusetyenzwa kwenkunkuma yempahla kunye nokugxothwa kwehemp. Ukufunyanwa kongeza ixabiso kwishishini lokurisayikilishwa kwenkunkuma ngokubonelela ngemigca yokurisayikilishwa epheleleyo yenkunkuma kamasipala neyemizi-mveliso enokulungiswa ibe yimisonto yokusonta ngokutsha kunye nokuphela kokusetyenziswa kweenonwovens. Ngaphakathi kweQela le-ANDRITZ, inkampani ngoku inguANDRITZ Laroche Sas.
EUnited States, u-Andritz Laroche umelwe yi-Allertex yaseMelika Ltd., eCornelius, eNorth Carolina. UJason Johnson, umlawuli weentengiso zobugcisa kunye nophuhliso lweshishini e-Allertex, uthe itekhnoloji yeLaRoche ifanelekile kwimakethi yefayibha yehemp eMelika. “Okwangoku sibona umdla omkhulu wokuhoxisa, ukusetyenzwa komqhaphu kunye nokusetyenzwa kweefayibha ze-hemp zibe zii-nonwovens zezixhobo zokwakha, izicubu, iimoto, ifenitshala kunye neecomposites,” utshilo uJohnson. "Idityaniswe nokufunyanwa kweLaroche, itekhnoloji engumxube kunye neyomoya, kunye nobuchwepheshe beSchott." Kwaye itekhnoloji yeThermofix evela eMeissner: isibhakabhaka sisiphelo!
I-Thermofix-TFE ibhanti ephindwe kabini i-flat lamination press esuka kwi-Schott & Meissner Maschinen- & Anlagenbau GmbH eJamani isebenzisa ukudibanisa ukushisa kunye noxinzelelo. Imveliso ecutshungulwayo idlula kumatshini phakathi kwamabhanti amabini okuhambisa eTeflon. Emva kokufudumeza, izinto eziphathekayo zidlula enye okanye ngaphezulu kwee-roller zoxinzelelo ezilinganisiweyo kwindawo yokupholisa ukuze kuqiniswe ngokushushu izinto. I-Thermofix-TFE ilungele amalaphu anje ngempahla yangaphandle, imigca ebonakalisayo, isikhumba sokwenziwa, ifenitshala, iimethi zeglasi, izihluzi kunye nenwebu. I-Thermofix ifumaneka kwiimodeli ezimbini kunye nobukhulu obuthathu obahlukeneyo kumandla ahlukeneyo.
I-Allertex igxile ekuqhubeni kunye nobuchwepheshe be-nonwovens, kubandakanya ukuvula kunye nokudibanisa, ukwenza iwebhu, ukuncamathelisa, ukugqiba, ukusetyenzwa kwefayibha ye-hemp kunye ne-lamination evela kwiinkampani ezahlukeneyo.
Njengoko imfuno yomgangatho ophezulu wokusula izinto zokucoca ezilahlayo ziqhubeka zikhula, inkampani yaseJamani iTruetzschler Noncloths iye yasungula isisombululo se-pulp esinamakhadi (CP) esisebenzisa iteknoloji ye-AquaJet ye-spunlace ukuvelisa izinto zokusula ezihambelana nokusingqongileyo ngexabiso loqoqosho ngakumbi. Ngo-2013–2014, iTrützschler kunye neqabane layo iVoith GmbH & Co. KG yaseJamani yazisa ukuthengisa inkqubo yofakelo emanzi/ebunjiweyo yeWLS ehambelana nokusingqongileyo. Umgca we-WLS usebenzisa umxube we-cellulosic we-pulp yeplanga yokutyala kunye ne-lyocell emfutshane okanye i-rayon fibers esasazwa emanzini kwaye emva koko ibekwe emanzi kwaye i-hydroentangled.
Uphuhliso lwamva nje lwe-CP oluvela kwi-Truetzschler Noncloths luthatha ingqikelelo ye-WLS inyathelo elinye phambili ngokudibanisa amalaphu asele emanzi afakwe kwi-cellulose kunye namalaphu anamakhadi enziwe kwi-viscose ende okanye i-lyocell fibers. Ubungakanani obumanzi obubekwe bunika imathiriyeli engalukwanga i-absorbency eyimfuneko kunye nobuninzi obongezelelweyo, kwaye ilaphu liyakwandisa ukuthamba kunye namandla xa limanzi. Iijethi zamanzi zoxinzelelo oluphezulu ze-AquaJet zibophelela amaleya amabini kwilaphu elisebenzayo elingalukwanga.
Umgca we-CP uxhotyiswe ngomatshini wekhadi le-NCT elikhawulezayo phakathi kwe-Voith HydroFormer wet web forming machine kunye ne-AquaJet. Olu lungelelwaniso lubhetyebhetye kakhulu: ungakhupha ngekhadi kwaye usebenzise kuphela i-HydroFormer kunye ne-AquaJet ukuvelisa ii-nonwovens ze-WLS; Inkqubo emanzi yokubeka ingashiywa ukuvelisa i-classic card spunlace nonwovens; okanye ungasebenzisa i-HydroFormer, iKhadi le-NCT kunye ne-AquaJet. esetyenziselwa ukuvelisa i-CP nonwovens ephindwe kabini.
NgokukaTruetzschler Noncloths, umthengi wayo wasePoland u-Ecowipes ubone imfuno ephezulu yee-nonwovens eziveliswe kumgca we-CP ofakwe ekwindla ka-2020.
Inkampani yaseJamani i-Reifenhäuser Reicofil GmbH & Co. KG igxile kwi-spunbond, i-meltblown kunye nemigca ye-lamination kwaye iyunithi yoshishino ye-Reifenhäuser GmbH & Co. KG, ebonelela ngeendlela zokusingqongileyo zokuvelisa i-nonwovens. Ngokutsho kwenkampani, umgca wayo weReicofil unokuphinda usetyenziswe ukuya kuthi ga kwi-90% ye-polyethylene terephthalate (PET) kwinkunkuma yasekhaya kwizicelo zoshishino. Inkampani ikwabonelela ngetekhnoloji yokuvelisa iimveliso zococeko kusetyenziswa izinto ezihambelana nokusingqongileyo, ezinje ngediapers ezisekelwe kwi-bio.
Ukongeza, iReifenhäuser Reicofil ikwabonelela ngezisombululo zezixhobo zokhuselo lwezonyango ezinje ngeemaski. Inkampani iyaqonda ukuba ezi zicelo zifuna amalaphu athembekileyo angama-100% kwaye zibonelela ngezixhobo ezithembekileyo kakhulu ukuvelisa ii-nonwovens kunye nokusebenza kakuhle kokucoca ukuya kuthi ga kwi-99%, ukuhlangabezana nemigangatho ye-N99 / FFP3. I-Shawmut Corp., eseWest Bridgewater, eMassachusetts, kutshanje ithenge malunga neetoni ezingama-60 zezixhobo zokuvuthela ezichanekileyo ezichanekileyo ukusuka eReifenhauser Reicofil ukulungiselela icandelo layo elitsha lezempilo nokhuseleko (bona “Shawmut: Utyalo-mali kwikamva lezinto eziphucukileyo “, TW, ngumbuzo lowo).
"Kwizicelo kumacandelo ezempilo, ezonyango kunye namashishini, sihlala sibeka imigangatho yokusebenza kunye nomgangatho weemveliso zokugqibela," kusho uMarkus Müller, uMlawuli weNtengiso kwiReifenhäuser Reicofil. "Ukongezelela, sinikezela abathengi bethu ithuba lokuvelisa ii-nonwovens ezihambelana nokusingqongileyo kwizinto eziluhlaza ezisekelwe kwi-bio-based okanye izinto ezisetyenzisiweyo.
Inkampani yaseJamani i-Reifenhäuser Enka Tecnica igxile kwi-mandrels ejikeleziswayo enokutshintshiselana yobukrelekrele, iibhokisi ze-spin kwaye ziyafa ezihambelana nayo nayiphi na i-spunbond ekhoyo okanye umgca wemveliso onyibilikayo. Ukusebenza kwayo kuvumela abavelisi ukuba baphucule imigca yemveliso ekhoyo kwaye bangene kwiimarike ezintsha, kubandakanywa nococeko, unyango okanye ukucoca. I-Enka Tecnica ibika ukuba iingcebiso eziphezulu ze-nozzle kunye ne-capillary tubes ziqinisekisa umgangatho wemveliso ohambelanayo kunye nokuchaneka. I-meltblown spinning mandrel yayo iphinda ibonise ingcamango yamandla ezinzileyo yokunciphisa amaxesha okufudumala kunye nokunyusa imveliso yobushushu. “Eyona njongo yethu iphambili kukwaneliseka kunye nempumelelo yabathengi bethu,” utshilo uWilfried Schiffer, uMlawuli oLawulayo weReifenhäuser Enka Tecnica. Yiyo loo nto ubudlelwane bobuqu nabathengi bethu bubaluleke kakhulu kuthi njengokuziswa ngexesha leemveliso ezikumgangatho ophezulu. Intsebenziswano yexesha elide esekelwe ekuthembekeni ibaluleke ngakumbi kuthi kunengeniso ekhawulezayo.
I-Reifenhäuser Reicofil kunye ne-Reifenhäuser i-Enka Tecnica imelwe e-United States yi-Fi-Tech Inc., eMidlothian, eVirginia.
Inkampani yaseSwitzerland iGraf + Cie., inxalenye yeqela leshishini leRieter Components, ngumvelisi wekhadi lokugquma amakhadi eflethi kunye namakhadi e-roller. Ukuveliswa kwee-nonwovens, iGraf inikezela ngeengubo zekhadibhodi ze-Hipro metallized. UGraf uthi ijiyometri entsha esetyenzisiweyo kuyilo inokunyusa imveliso kwimveliso ye-nonwovens ukuya kuthi ga kwi-10% xa kuthelekiswa nempahla yesintu. Ngokutsho kweGraf, umphambili wamazinyo e-Hipro unentelekelelo eyilwe ngokukodwa eyandisa ukugcinwa kwefayibha. Ukuthuthwa kwewebhu okulungiselelwe ukusuka kwi-cylinder ukuya kwi-docker kwandisa imveliso ukuya kuthi ga kwi-10%, kwaye iziphene ezimbalwa zenzeka kwiwebhu ngenxa yothutho oluchanekileyo lwefiber ngaphakathi nangaphandle kwe-cylinder.
Efanelekileyo kumakhadi amabini aphezulu kunye namakhadi aqhelekileyo, ezi ziqwenga zamakhadi zifumaneka kwi-alloys yensimbi ebanzi kunye ne-surface finishes ukuze zikwazi ukulungelelaniswa kwisicelo esithile kunye ne-fiber ecutshungulwayo. Iingubo ze-Hipro zamakhadi zenzelwe zonke iintlobo zeefiber ezenziwe ngabantu ezicutshungulwayo kwishishini le-nonwovens kwaye zihambelana neentlobo ezahlukeneyo zokuqulunqa kubandakanya umsebenzi, ukukhupha kunye ne-cluster rolls. Iingxelo zeGraf ukuba i-Hipro ifaneleka kakuhle kwizicelo kwi-hygiene, unyango, i-automotive, i-filtration kunye ne-flooring marketing.
Kwiminyaka embalwa edlulileyo, inkampani yaseJamani i-BRÜCKNER Trockentechnik GmbH & Co. KG iye yandise kakhulu iphothifoliyo yemveliso ye-nonwovens. Inkampani ibonelela ngee-oveni kunye nezomisi kwi-nonwovens, kubandakanya:
Ukongeza, ipotifoliyo ye-nonwovens ye-Brückner ibandakanya iiyunithi zokuzala, iiyunithi zokugquma, izitokhwe, iikhalenda, iikhalenda zokulalisa, oomatshini bokusika kunye nokujija. IBrückner ineziko lobugcisa kwikomkhulu layo eLeonberg, eJamani, apho uvavanyo lunokwenziwa ngabathengi. UBrückner umelwe eUnited States yiFi-Tech.
Umgangatho wamanzi asetyenziswa kwinkqubo yokwenziwa kwe-spunlace ubaluleke kakhulu. Inkampani yaseNtaliyane i-Idrosistem Srl igxile kwiinkqubo zokucoca amanzi kwimigca yokuvelisa i-spunlace esusa iifayili emanzini ukuphepha iingxaki ngesirinji kunye nomgangatho wemveliso egqityiweyo. Imveliso yamva nje yenkampani yenzelwe ukulawula iibhaktheriya kumjikelo wamanzi wemveliso yosula. Le teknoloji isebenzisa inkqubo ye-chlorine dioxide yokuvala amanzi ukukhusela izinto ezinobuthi, ngokukodwa i-chloride kunye neemveliso ze-bromate, ekungeneni kwamanzi avelisiweyo. I-Idrosistem ibika ukuba ukuphumelela kwenkqubo yokuvala inzala kuxhomekeke kwi-pH yamanzi kwaye ifezekisa ubuncinci bolawulo lwebhaktheriya olufunekayo kwiiyunithi zokwenza ikholoni nge-millimeter (CFU / ml). Ngokutsho kwenkampani, le nkqubo inamandla e-algicidal, bactericidal, virucidal kunye ne-sporicidal agent. Idrosistem imelwe e-USA yi-Fi-Tech.
Inkampani yaseJamani iSaueressig Surfaces, ephethwe nguMatthews International Corp., ngumyili owaziwayo kunye nomvelisi weembossing sleeves kunye neeroli zokuhombisa iispunbonds kunye neenonwovens ezibotshelelwe thermally. Inkampani isebenzisa iindlela zamva nje zokukrola i-laser, kunye nobuchwepheshe bemoire obuphambili. Iirola eziqinisiweyo, izindlu ezincinci, isiseko kunye neebhaffles zesakhiwo ziphucula ukhetho lokwenza ngokwezifiso. Uphuhliso lwakutsha nje lubandakanya i-3D entsha yokufaka i-embossing kunye ne-offline perforation izakhono zisebenzisa i-high-precision heated rollers ezineepateni ezintsonkothileyo nezichanekileyo, okanye ukusetyenziswa kwe-in-line kwemikhono ye-nickel kwinkqubo ye-spunlace. Olu phuhliso luvumela ukudalwa kwezakhiwo ezineempembelelo ze-dimensional ezintathu, amandla aphezulu kunye ne-elasticity, kunye ne-air / liquid permeability ephezulu. I-Saueressig inokuvelisa iisampulu ze-3D (kubandakanya i-substrate, ipateni yokukrola, ukuxinana kunye nombala) ukuze abathengi bakwazi ukuphuhlisa isisombululo esona sisombululo semveliso yabo yokugqibela.
I-Nonwovens zizinto ezingezizo ezemveli, kwaye iindlela zokusika kunye nokuthunga zesintu zisenokungabi yeyona ndlela isebenzayo yokuvelisa imveliso yokugqibela usebenzisa ii-nonwovens. Ukuqhambuka kobhubhane kunye nemfuno yezixhobo zokuzikhusela (i-PPE) ngakumbi kukhokelele ekwandeni komdla kwitekhnoloji ye-ultrasonic, esebenzisa amaza esandi esinezandi eziphezulu ukufudumeza kunye nokwenza iplastiki izinto ezingalukwanga ezenziwe ngeentsinga ezenziwe ngabantu.
I-Sonobond Ultrasonics, esekelwe e-West Chester, ePa., Ithi iteknoloji ye-welding ye-ultrasonic inokudala ngokukhawuleza imiphetho yokutywina eqinile kwaye ibonelele unxibelelwano lomqobo oluhlangabezana neemfuno zokulawula. I-gluing ekumgangatho ophezulu kula manqaku oxinzelelo ikuvumela ukuba ufumane imveliso egqityiweyo ngaphandle kwemingxuma, i-glue seams, i-abrasions kunye ne-delaminations. Akukho kuthunga okufunekayo, imveliso ikhawuleza ngokukhawuleza kwaye imveliso iphezulu.
I-Sonobond inikezela ngezixhobo zokuncamathelisa, ukuthunga, ukunqunqa, ukusika kunye nokusika kwaye kaninzi inokwenza imisebenzi emininzi kwisixhobo esifanayo kwinyathelo elinye. Umatshini wokuthunga we-ultrasonic we-Sonobond's SeamMaster® yeyona teknoloji idumileyo yenkampani. I-SeamMaster ibonelela ngokuqhubekayo, ukusebenza ngokujikeleza okunelungelo elilodwa lomenzi ovelisa imithungo eyomeleleyo, etywiniweyo, egudileyo kwaye ebhetyebhetye. Ngokutsho kwenkampani, umatshini unokusetyenziswa kwimisebenzi eyahlukeneyo yendibano njengoko unokwenza imisebenzi emininzi ngexesha elinye. Umzekelo, ngezixhobo ezifanelekileyo, i-SeamMaster inokugqiba ngokukhawuleza ukuncamathela, ukudibanisa, kunye nokulungisa imisebenzi. I-Sonobond ithi ikhawuleza ngokuphindwe kane kunokusebenzisa umatshini wokuthunga wesintu kwaye ikhawuleza ngokuphindwe kalishumi kunokusebenzisa umatshini wokubopha. Lo matshini uphinde uqwalaselwe njengomatshini wokuthunga wesintu, ngoko ke uqeqesho oluncinci lomsebenzi luyafuneka ukuze kusebenze iSeamMaster.
Usetyenziso lwetekhnoloji ye-Sonobond kwimarike ye-nonwovens yezonyango ibandakanya iimaski zobuso, iigawuni zotyando, izigqubuthelo zezihlangu ezilahlwayo, ii-pillowcases kunye nezigqubuthelo zomandlalo, kunye nokunxitywa kwamanxeba angena-lint. Iimveliso zokucoca ezinokuveliswa kusetyenziswa itekhnoloji ye-ultrasonic ye-Sonobond ziquka izihluzi ze-HVAC ezicetyiweyo kunye ne-HEPA; izihluzi zomoya, ulwelo kunye negesi; iingxowa zesihluzi esomeleleyo; namadlavu kunye neentonga zokubamba ukuchitheka.
Ukunceda abathengi bathathe isigqibo sokuba yeyiphi itekhnoloji efanelekileyo kakhulu kwisicelo sabo, i-Sonobond ibonelela ngovavanyo lwasimahla lwe-ultrasonic bondability kwi-nonwovens yabathengi. Umxhasi unako ukuphonononga iziphumo kwaye aqonde amandla emveliso ekhoyo.
U-Emerson waseSt. Enye yenkqubela phambili ebalulekileyo yinkampani enika ingxelo kukukwazi kwee-welders ze-ultrasonic ukubeka iliso kunye nokurekhoda idatha ye-weld ngexesha langempela. Oku kwandisa amandla olawulo lwabathengi kwaye kwenza uphuculo oluqhubekayo, nakwimigca yemveliso ezenzekelayo.
Olunye uphuhliso lwakutsha nje kokongezwa kwezakhono ze-fieldbus kwi-Branson DCX F ultrasonic welding system, evumela iinkqubo ezininzi ze-welding ukuba zijongane kunye kunye nojongano oluthe ngqo kunye nabalawuli be-logical logic. I-Fieldbus ivumela abasebenzisi ukuba babeke iliso kwiiparitha ze-welding ze-welder eyodwa ye-ultrasonic kwaye babeke iliso kwimeko yenkqubo yokuvelisa oomatshini abaninzi ngedeshibhodi ye-elektroniki. Ngale ndlela, abasebenzisi banokwandisa inkqubo yokuvelisa kunye nokusombulula iingxaki ezivelayo.
I-Herrmann Ultrasonics Inc. yaseBartlett, e-Illinois, inika iteknoloji entsha ye-ultrasonic yokukhusela iintambo ze-elastic kwi-diapers. Inkqubo yokuyila yenkampani idala itonela phakathi kweeleya ezimbini zemathiriyeli engalukwanga kwaye ikhokela i-elastiki exineneyo kwitonela. Ilaphu liye lidityaniswe kumalungu athile, emva koko lisikwe kwaye likhululeke. Inkqubo entsha yokudibanisa inokwenziwa ngokuqhubekayo okanye ngamaxesha athile. Ngokutsho kwenkampani, le ndlela yenza lula ukucutshungulwa kweemveliso ze-elastic, ukunciphisa umngcipheko wokuphuka, ukwandisa ifestile yokulungisa kunye nokunciphisa iindleko zemveliso. UHerrmann uthi uvavanye ngempumelelo inani lezinto ezidityanisiweyo, ubungakanani obahlukeneyo kunye nolwandiso, kunye nezantya ezahlukeneyo.
"Inkqubo yethu entsha, esiyibiza ngokuba 'yibophelelayo', iya kubaxhasa ngcono abathengi bethu eNyakatho Melika njengoko besebenzela ukudala iimveliso ezithambileyo, ezihambelana nokusingqongileyo," utshilo u-Uwe Peregi, umongameli weHerrmann Ultrasonics Inc.
U-Herrmann uphinde wahlaziya iijeneretha zayo ze-ULTRABOND ze-ultrasonic kunye nolawulo olutsha olubangela ngokukhawuleza ukunyakaza kwe-ultrasonic kwindawo efunwayo kunokuvelisa isignali eqhubekayo. Ngolu hlaziyo, izixhobo ezingqale kwifomati ezifana negubu le-anvil alisafuneki. U-Herrmann waqaphela ukuba ukusebenza kakuhle kwezixhobo kuphuculwe ngenxa yokuba iindleko zezixhobo zincitshisiwe kwaye ixesha elifunekayo lokuguqulwa kwefomathi liye lancitshiswa. Ukudityaniswa komqondiso we-Ultrabond generator kunye neteknoloji ye-MICROGAP, ebeka iliso kwi-gap kwindawo yokudibanisa, ibonelela ngokubeka iliso kwiinkqubo ezininzi zokuqinisekisa umgangatho webhondi ohambelanayo kunye nengxelo echanekileyo kwinkqubo.
Lonke ulutsha lwamva nje lwe-nonwovens luya kuboniswa kumboniso ozayo we-nonwovens INDEX™20 ngo-Okthobha wama-2021. Ngolwazi oluthe vetshe nge-INDEX, bona olu hlelo loMboniso we-Global Triennial Nonwovens, Ukuqhubela Phambili, TW.